Why Statfield Is Your Top Choice for Innovative, Tailored Solutions
Overhead conveyors are pivotal in modern industrial operations from surface coating to tea processing for enhancing workflow, saving space and improving ergonomics. In India, Statfield stands out as a leading manufacturer, offering a full range suite of overhead conveyor systems engineered for efficiency and flexibility
What Makes Statfield an Industry Leader
- 30+ years of experience in designing & manufacturing of overhead conveyors tailored to sector specific needs automotive, FMCG, tea, surface coating, warehousing and more .
- Full-cycle services: in-house trials, custom engineering, global installations and robust after-sales support .
- Proven performance: thousands of km of rail deployed, 15+ industry verticals served and exports to over 10+ countries.
Statfield’s Overhead Conveyor Range
Statfield manufactures several advanced types of overhead conveyor systems, each optimized for different operational needs:
1. Free Rail – Cost-Effective Flexibility
Manually operated enclosed-track conveyors capable of handling 80 kg or 160 kg loads. Offers flexible routing raise, lower, tilt, queue or hold as per material handling demands.
2. Aerorail – Medium Duty Enclosed Chain System
Features a fully enclosed chain for smoother, medium duty continuous conveying ideal for spray booths, e-coating lines and assembly stations.
3. Transrail – Fully Flexible Power & Free System
A dual-track design: an upper powered chain and lower trolleys that can be engaged, held, diverted, dropped vertically or re-enter the main line offering unmatched routing versatility.
4. Megarail – Heavy-Duty Flexibility for Large Loads
Built like Transrail but engineered for heavy-duty tasks. Supports similar trolley control (stop/divert/drop/re-join) at much higher load capacities .
5. Power & Free Conveyor
A dynamic twin-track conveyor with continuous chain above and free-moving trolleys below. Features include enclosed rails, caterpillar-style drives for energy saving and auto-lubrication perfect for jig handling, crate operations, food-processing and more.
Real-World Impact: Case Studies
Tea industry: Statfield’s overhead conveyors cut manual labor by up to 45%, minimized back strain, and improved throughput in tea leaf handling operations
Surface coating lines: Enclosed-chain systems enhance material flow in spray, plating and powder coating lines across automotive and metal industries
Choosing the Right Conveyor System
| System | Load Capacity | Operation Type | Best Use Case |
| Free Rail | ≤80 kg / 160 kg loads | Manual trolley push/pull | Budget friendly, basic routing -low volume |
| Aerorail | Medium duty | Powered enclosed chain | Continuous medium-duty processes |
| Transrail | Medium -heavy loads | Power & Free, flexible | Complex routing: line stopping, diversion |
| Megarail | Heavy-duty | Power & Free | Heavy parts, multi-stage routing |
| Power & Free | Varies | Twin tracks, auto control | Automated jigs, crates, batch handling systems |
Why Statfield's Overhead Conveyor Stands Apart
1. Consultative Engineering
Every project starts with detailed needs analysis, followed by prototype testing and simulated trials.
2. Customization & Global Quality
Their systems are engineered specifically to your production layout—built to perform in Indian and international contexts
3. Steel-Clad Reliability
Enclosed rails protect chains and trolleys from dust, fumes, and particulates ensuring longevity and safety.
4. Service & Reach
An extensive dealer network, on-site service support, and expert installations for uptime and peace of mind.
Statfield stands as a top-tier overhead conveyor manufacturer in India, delivering tailored, high quality solutions from manual Free Rail systems to fully automated Megarail and Power & Free setups. Backed by decades of engineering, robust service, and proven industrial results, Statfield’s conveyor systems help you optimize operations, reduce labor and maximize throughput.
